Production technology and product characteristics of high carbon steel shot

High carbon steel shot also known as: high strength reinforced steel shot, reinforced steel shot, spring steel shot.
Production process: It is refined by drawing, cutting, strengthening and other processes, in strict accordance with the German VDFI 8001/2009 and the American SAE J441, AMS2431 standards. The particle size of the product is uniform, the product hardness is HV400-500, HV500-555, HV555-605, HV610-670 and HV670-740; Product particle size from 0.2mm to 3.0mm; The shapes are round shot cutting, roundness G1, G2, G3; Service life from 3500 to 9600 cycles.
Product Features:
1, the reinforced steel shot toughness is stronger, not easy to break, so the life is long, impact resistance is strong, can reach the shot strength in a faster and shorter time, can be better and longer to maintain the shot strength; Lower consumption during use;
Our company has made a lot of improvements on the basis of traditional reinforced steel wire cutting.
○a using high quality alloy steel wire as the base material, higher performance, more stable;
○b improved the drawing process to make its internal organization more compact;
○c improved the traditional grinding process of completely relying on throwing, reducing the damage of the pellet itself in the process of throwing, and further improving the service life;
2, in choosing a good shot blasting equipment, reasonable shot peening technology, selection of reinforcement steel shot can get cyclic strain hardening in the surface of workpiece and the microstructure and surface in the introduction of optimization of residual compressive stress field at the same time, the surface can obtain lower surface roughness, so as to improve the fatigue life of processed workpiece 30%;
3, strengthened steel shot can bring higher shot blasting cleaning quality, and significantly improve the cleaning efficiency, taking the conventional spring cleaning and gear cleaning as an example, using strengthened steel shot cleaning compared with the use of ordinary high carbon steel shot, the efficiency can be increased by more than 50%;
4, enhanced steel shot higher service life so that the dust produced will be greatly reduced, compared with ordinary high steel shot, dust emission amount is reduced by at least 30%, reduce the dust removal system, prolong the service life of the dust collector, and reduce the pollution to the environment, is a real green steel shot.
Product parameters:
Specifications: 0.2mm-3.0mm, can be customized according to customer requirements.
USES:
1, aviation strengthening: aviation blades, axles, landing gear, etc
2, locomotive, auto industry strengthening: train hub, stabilizer bar, spring, crankshaft, gear, spring, etc
3, oil exploitation: machine shaft, pumping rod, mining drill, etc
4, ship strengthening: chain anchor, chain bolt, valve, engine connecting rod, etc
5, national defense, military industry: firing pin, camshaft, compressor blade, etc
6, machine tool strengthening: milling cutter, punch tool, etc
7, building strengthening: subway high strength railings and other packaging:
Packing:
Inner packing: 25kg/ inner bag.
Outer packing: nylon woven bag, kraft paper bag, carton.
Whole ton packing: pallet or ton bag.